<\/figure><\/div>\n\n\n\nWhen I entered the shop Hal was busy organizing and straightening up, preparing for the week ahead, and after exchanging introductions and pleasantries it was quickly clear that I found a kindred spirit. First, there was the classical music playing, a mainstay in my own shop. Then there were the clamps! Clamps, clamps and more clamps! \ud83d\ude42 Seriously, from the moment I walked into the shop I knew that this was where I was supposed to be.<\/p>\n\n\n\n
Hal explained that he planned a special project this week, something different than his traditional rocking chairs. He wanted to make a prototype of a smaller rocker based on a chair that he made a few years ago so this week we would be ‘trialing and erroring’ a new design. This was going to be exciting, to be right here in on the design stage and through completion!<\/p>\n\n\n\n
Not one to waste time we quickly got to work. The first thing was to get several large slabs of English Walnut from the lumber pile and bring them over to one of the workbenches. To ensure the integrity of the wood Hal cut of a couple of inches off one end and then cuts off a piece about 1\/2 inch wide. Then he strikes this piece repeatedly and at different places looking for flaws. Once the quality of the wood is verified we spend some time deciding on the best grain patterns. Then using his time tested patterns the required pieces were marked on the wood.<\/p>\n\n\n\n
<\/figure><\/div>\n\n\n\nStarting with his ‘portable radial arm saw’ \ud83d\ude42 the pieces were cut from the slabs to progressively smaller, workable sized pieces, finishing with the bandsaw:<\/p>\n\n\n\n
<\/figure><\/div>\n\n\n\nEvery piece that needed to be joined was then planed:<\/p>\n\n\n\n
<\/figure><\/div>\n\n\n\nThe back legs were cut first. Then the front legs. Then the seats. Then the back. Then the arms were cut to rough (with final cuts to be made when legs and seat were together to get a better fit). Here is a photo of the rockers:<\/p>\n\n\n\n
<\/figure><\/div>\n\n\n\nHal hand planes each piece that is to be glued. This ensure a perfect fit. Here you can see him planing the two pieces for the seat bottom. Two boards are preferred for the seat since this give the best overall symmetry:<\/p>\n\n\n\n
<\/figure><\/div>\n\n\n\nOnce the seats were planed they were glued together and then clamped tightly in a clamping jig. Hal ‘wiggles’ the clamps to find their ‘sweet spot’ before final tightening. This minimizes shifting during glueup.<\/p>\n\n\n\n
<\/figure><\/div>\n\n\n\nWhen gluing pieces together he uses Titebond III for gluing dark woods and Tightbond II for gluing light woods. The color of 3 dries dark and 2 dries light thereby minimizing the visibility of a glue line.<\/p>\n\n\n\n
From there the back legs were shaped. In this photo you can see a picture on the wall, the same one that I saw a few years ago in the magazine article, of Hal and his three children sitting in the Storybook Rocker:<\/p>\n\n\n\n
<\/figure><\/div>\n\n\n\nHere’s a closer view of one of the back legs with photos of the original chair that we were using as inspiration for the rocker we were building:<\/p>\n\n\n\n
<\/figure><\/div>\n\n\n\nOnce both back legs were finished to this point they were glued to a ‘stack’ piece. Differing from the Maloof style chairs ‘stacks’ are used where the legs meet the seat and headrest on Hal’s chairs to give a greater radius on the curve thereby making the flow of chair more graceful transition. Once dried the legs will be sawn down the middle of this ‘stack’.<\/p>\n\n\n\n
<\/figure><\/div>\n\n\n\nThis ended the day, and what a great day it was! In only a few short hours my own approach to woodworking was turned on its head. In addition to a slew of tips and tricks I picked up today I realized that a clear plan, a clear direction, and a daily goal eliminates the uncertainty of ‘what to do next’ therefore making the shop time that much more productive. Like Hal says, “It all begins with the cutlist!”<\/p>\n\n\n\n
Back to the shop…<\/p>\n\n\n\n
Continue reading Day 2 –><\/a><\/strong><\/p>\n","protected":false},"excerpt":{"rendered":"A couple of months ago my stars were aligned in favour and I had the opportunity to spend a week with Hal Taylor at his Rocking Chair University! Hal has built almost 300 rocking chairs over the past 15 years and his attention to style and detail has led him to become internationally known for […]<\/p>\n","protected":false},"author":1,"featured_media":9545,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[103],"tags":[1707],"yoast_head":"\n
Rocking Chair University Week - Day 1 - Ravenview<\/title>\n \n \n \n \n \n \n \n \n \n \n \n \n\t \n\t \n\t \n \n \n\t \n\t \n\t \n